Plastic Injection Molding

 Key Solutions
  • Improves mold cavity efficiency
  • Lowers mold maintenance
  • Vents can be custom manufactured to meet specific needs
  • Off-the-shelf sized offered in a variety of options

An Innovative Inexpensive Solution

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Description

Samdo Sintered vents provide an innovative way to decrease molding defects while improving venting efficiency.  This application is based on Sintered metal technology.

Characteristics

High Venting Efficiency
Porosity rates are 5-30 times higher than ordinary venting plugs		 Long Durability
Reduced replacement of venting plugs
Reduces Casting Defects
Drastic decrease of pin hole, mis-run and gas run defects		 Other Benefits
Works in all types of injection molding applications
High Casting Productivity
Fast and easy exchange of venting plugs, Easy cleaning of molding dies.		 Ready of Custom-Made
Pore sizes range from 0.03 to 0.5mm; length and diameter of vent to meet your needs

Application Recommendations for Injection Molding

The variety of plugs offered fit a wide spectrum of polymer needs.  Vent diameter should be chosen to correspond to these needs.  Examples are listed below.

  1. 0.03mm diameter for use with polyethylene and polypropylene
  2. 0.05mm diameter used in Nylon, ABS and polycarbonate.
  3. 0.10mm diameter vents for highly viscous polymers.
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Vent Dimensions

Injection Molding Applications
Vent Material: Iron Alloy(all measurements in MM)
PORE DIA OUTSIDE DIA FULL LENGTH EFFECTIVE DIA EFFECTIVE LENGTH NO. OF PORES POROSITY % OF EFFECT.
DIA
0.10 10 10 5.5 5 880 29
0.10 8 10 5.5 5 880 29
0.05 10 10 3.5 5 880 18
0.05 8 10 3.5 5 880 18
0.05 6 10 3.5 5 880 18
0.03 10 10 2.5 5 880 13
0.03 8 10 2.5 5 880 13
0.03 6 10 2.5 5 880 13

Injection Molding Applications
Vent Material: Stainless Steel(all measurements in MM)
PORE DIA OUTSIDE DIA FULL LENGTH EFFECTIVE DIA EFFECTIVE LENGTH NO. OF PORES POROSITY% OF EFFECT. DIA
0.03 2 10 1 10 280 25
0.03 3 10 1.5 10 630 25
0.05 2 10 1.7 10 250 25
0.05 3 10 2 10 400 25
0.05 4 10 2 10 400 25
0.05 6 10 2 3 400 25
0.05 8 10 4 3 1600 25
0.05 10 10 6 3 3600 25
0.05 12 10 8 3 6400 25
0.05 15 10 10 4 10000 25
0.10 5 10 2 3 76 19
0.10 6 10 2 3 76 19
0.10 8 10 4 3 300 19
0.10 10 10 6 3 690 19
0.10 12 10 8 3 1200 19
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